Experiment TL431 circuits as shunt regulators and more

Let’s experiment with TL431 circuit instead of the Zener Diode regulator. Have you used Zener Diode before? This IC works in the same way, but with more efficient, easy to use, and inexpensive. So, we often find it in a variety of common circuits.

Experiment TL431 circuits as shunt regulator

TL341 datasheet in short

Before using anything we should learn its basics first, the TL431 is no exception.

What is TL431 shunt regulator?

It is a three-terminal programmable precision shunt regulator IC

The TL431A has a programmable Vref(Reference voltage) from 2.5V to 36 V with only two external resistors. These components adjust a wide operating current range of 1.0mA to 100 mA with a typical dynamic impedance of 0.22 Ohms.

It is specified thermal stability over applicable temperature, Reference Input Voltage 2.520V, Output Voltage to 40V, and Tolerance of 1%.

When Vref gets a voltage of 2.5V up, its output circuit gives a sharp turn-on form, causing it to be a great pick instead of Zener diodes in a lot of usages.

TL431 FEATURES

  • Programmable Output Voltage to 40V
  • Guaranteed 0.5% Reference Voltage Tolerance
  • Low (0.2Ω Typ.) Dynamic Output Impedance
  • Cathode Current Range(Continuous) – 100 ~ 150 mA
  • Equivalent Full Range Temperature Coefficient of
  • 50PPM/°C
  • Temperature Compensated For Operation Over
  • Full Rated Operating Temperature Range
  • Low Output Noise Voltage
  • Fast Turn-on Response
  • TO-92, SOT-89 or SOT-23 3L Package

What can it be used for?

  • Shunt Regulator
  • Precision High-Current Series Regulator
  • High-Current Shunt Regulator
  • Crowbar Circuit
  • PWM Converter With Reference
  • Voltage Monitor
  • Precision Current Limiter

Learn others datasheet HERE

We often found TL431 in switching power supplies, battery chargers, voltage digital, etc. In this experiment, we take it from a digital TV set-top box, in the section of the 5V power supply. Fortunately, TL431 still works.

TL431 commonly found in switching power supplies and more

TL431 pinout

Let’s look at the shape of the TO-92 packet. With the ease of use by having a similar shape to a 2N3904 transistor, looks at the TL431 pinout below.

TL431 pinout

When we look at the front and leads of TL431:

  • The center is Anode, it is represented with the letter A.
  • On the left is Reference, it is represented with the letter R
  • The right is Cathode, it is represented with the letter K.

Next, we will call it in short forms R, K, and A.

Simplified Block Diagram TL431

Then, look at Simplified Block Diagram. It looks like has many components inside TL431, including comparator Op-amp, reference voltage, transistors, and more. So, it has higher efficiency than the Zener diode surely.

Experiment with TL431 circuit

We believe Learning through experiments causes more understanding.

We can use it as a linear regulator in many ways such as:

How TL431 works as a fixed Zener diode regulator

First, try the basic shunt voltage regulator circuit. See in the circuit.

How TL431 works as a fixed Zener diode regulator
How TL431 works as a fixed Zener diode regulator

It looks like the Zener Diode regulator, the R is connected to K.

It has more temperature stable than a Zener diode. We should pick R1 resistor values to limit Ik to between 20mA and 40mA.

The electrical current flows through R1 and IC1 to the ground. The TL431 will keep a fixed voltage at 2.5V across it.

measure voltage shunt regulator

My daughter measures the output voltage(Vout) of about 2.5V as a principle above. So, the reference voltage is 2.5V.

The output current is almost IR1(current through R1). Because IK (current through IC) is very tiny.

We can find IR1 or Iout easily.

IR1 = (Vin – Vout) R1

IR1 = (12V – 2.5V) 330Ω

= 0.0287A

measure current TL431 Zener diode

We experiment to measure that current with the digital ammeter, it shows 0.029A, matching the principle.

Variable voltage Zener regulator mode

If we want a 3V output, we use a voltage divider with R1 and R2, to compare the voltage between the reference and output.

3V shunt regulator circuit

We can find the output voltage from:

tl431 calculator

Vout = (1 + R1/R2) * Vref

= {1+(10K/39K)} * 2.5V

= 3.141 V

Set output voltage TL431 with divider resistor R1 and R2

But we measure an output voltage is 3.06V. It is worked.

5V shunt regulator using TL431

Also, if we want 5V output. We change R1 and R2 are 10K. See the circuit below.

Shunt Regulator circuit Using TL431

The output voltage is 5V. The output current depends on the Vin. The Vin is from 11V to 18V. Such as Vin is 12V, Iout = (Vin – VK) R1

= (12-5V) * 330 = 21mA. If Vin is 18V, Iout will increase to 39mA.

If we want the other voltages, can change R2 and R3 as the formula above. The C1, C2, and C3 are used to filter the DC voltage and keep low noise and low ripple.

Adjustable Regulator circuit using TL431

For some levels of output voltage, we hardly find proper values for R1 and R2. So, we should use a potentiometer to help.

In the circuit below, we use a 100K potentiometer to adjust a reference voltage. If you want a 5V output then adjust VR1 to about center. So, this IC is better than a Zener diode for stable variable reference voltage.

Series regulator passing transistor

Usually, TL431 will only deliver a current under 100mA. but if we need a higher current, such as 500mA, 1A, 3A, etc. We can use a series pass transistor to increase a current, by doing this will convert our shunt regulator into a series regulator.

In the circuit below, the output voltage is 5V at about 0.5A.

Series regulator passing transistor using TL431

Now, let’s calculate the simple value of the components.

Q1:

We choose BD139, 1.5A 80V NPN transistor. It can drive current for this case. Its hFE gain rate is 100 min.

Due to the voltage loss at B-E of the Q1-transistor of about 0.6V. The voltage at B (VB) of the transistor must be offset to about 0.6V.

For example, if the output is 5V the voltage at B should be 5.6V.

R3:

The current flowing through R3 is the base current (IB) of Q1.

Since the current flowing through K-A of IC1 is quite very low. We so consider only IB.

But IB should be not over 40mA.

IB = IC/hFE

We know IC = Iout = 0.5A, hFE = 100

So, IB = 0.5A / 100

= 5mA

R3 = (Vin-VB)/IB

We know Vin = 12V, VB = 5.6V, IB = 5mA

So, R3 = (12V-5.6V)/5mA

= 1.28K

But we pick a 1K resistor instead. So, the IB current increased to about 7mA

R1, R2

We pick resistors R1= 12K and R2 = 10K. Then, we calculate to find the output voltage.

Vout = 1+ (R1/R2) * Vref

From: R1, R2 = 10K, Vref = 2.5V

So, Vout = 1 + (12K/10K) * 2.5V

Vout = 5.5V

Then, test this circuit on the breadboard, and measure the voltage, it is about 5V. Then connect 10 ohm 10W resistor as load, measure its current, it should use current about 0.5A.

Testing load, measure current of transistor pass regulator

If you want a 1A output current. You may change R3 to be a lower resistance, such as 470Ω, 330Ω, etc. But should not be lower than 330Ω or the current flow through TL431 will be too high.

If you want more than 1A but must be within the 2A range. You may change Q1-transistor to TIP41 or 2N3055.

But if you need more than 3A current you may the Darlington transistor instead.
We would love to show you how it worked in full detail, but it has to be next time.

2.5V voltage detector circuit using TL431

Test if it is dead or not

We have pulled this IC from an old circuit board. But we are not sure if it still working or not. It can not be tested with a regular meter. But we can use it to create the simplest circuit to determine if it will work.

This “simplest circuit” is the 2.5V voltage detector circuit.
Its main principle only consisted of voltage at R exceeding 2.5V triggering the current to flow from K to A of this IC, which is similar to how the normal Zener diode works.

Let’s try to create this circuit.

Basic voltage detector circuit

The current flows through R1 and VR1 to the ground, they are the voltage divider circuits. We measure the voltage across R and ground.

At first, the VR1 is set to lowest, meaning the voltage is also the lowest. At the same time, the LED goes out.

Then, we adjust the VR1, the voltage is higher to 2.5V. The current can flow through K to A, causing the LED1 to glow.

The R2 is a limiting current for LED1.

There is a simpler version than this.

The Logic voltage detector circuit

This circuit is used to detect logic in a digital circuit with a few components, only consisting of 2 parts. It requires a 5V power supply.

logic voltage detector circuit

When the input logic is “Low”, it makes the output 5V.
On the other hand, if the input logic is “High”, it makes the output 1.8V.

Thanks for the good information:

  • TL431 Voltage regulator IC read more in technical terms.
  • Experiments with TL431A Shunt Regulator. Read more

Conclusion

From all of our experimentation above, we found out that the TL431 has high efficiency. We have planned to integrate it into other types of circuits/mini-projects, like battery chargers, timers, switching mode power supplies, or even more. If we finished thoroughly testing it, we will notify you via email, so please stay tuned.

GET UPDATE VIA EMAIL

I always try to make Electronics Learning Easy.

9 thoughts on “Experiment TL431 circuits as shunt regulators and more”

  1. Thank you very much for this wonderful work, and I want to warn you that there is an error in the expression “output voltage” when used as variable voltage Zener regulator mode:
    Vout =(1+R1/R2)×Vref.

    Reply
    • Hello BOUZIDI Riad,
      Thanks very much. I have successfully updated it.
      You are awesome. My daughter joins in learning math. Electronic work is related to a considerable amount of mathematics.

      Have a nice day

      Reply
  2. Thank you
    I do have a few TL431s that I have harvested from some old equipment. I can try out your projects
    I used to go to rummage sales and buy old TV sets, computer monitors and etc., and enjoy pulling them apart. I built up my stock of components that way. There were a few TL431s that I got that way.
    Nowadays, the used or defective electronics all jave panels with SMD components whivh, at my age, I cannot bother with.

    You are doing such an amazing job, keep it up. Good luck to you and your family. You are extremely lucky to have kids who share your interests. Thank God for them.

    Best regards

    Ivor

    Reply
  3. So the Tl431 is like a programmable zener. Diode..I love it!!! So if you need a precision output voltage this is the guy to choose!! Great theory ad usual…Thanks!!!

    Reply

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