Speaker protection circuit

You should use a speaker protection circuit. To keep your speaker expensive! Sometimes your power amplifier may kill your speaker by accident.

This circuit is simple, small, and inexpensive. The main parts are the transistor and relay to cut off the power. You can make it in a short time with a PCB layout.

Speaker protection circuit with PCB

Why use the speaker protection circuit

Now a power amplifier usually builds with a direct coupling circuit.  The output of the power amplifier connects to the speakers directly.

An OCL amplifier pattern uses a Dual power supply. It has three wires power, positive, negative and ground.

These types of power amplifiers are good frequency response, high power, and cheap.

But they have an important disadvantage. If they damage.

Sometimes, their output may have a positive or negative higher voltage to immediately the speakers.

With this voltage, make a coil of the speaker burns and lack eventually.

So if you do not want the speaker—the most expensive in the audio system—damaged.

You need to cut off this voltage not go out to a speaker with this circuit.

As shown below.

How Speaker protection circuit Works

speaker protection circuit
How does the speaker protection circuit can prevent the speakers? As shown in this circuit has a lot of parts for a beginner. But you are not worried. I believe you can do it.

The speaker protector circuit is good. It should have those functions.

DC voltage protection

First of all, both resistors R1 and R2 reduce some lower signals from the speaker. After that, the capacitor, C1 serves to bypass this signal to the ground.

However, if the power amplifier works error. There is the DC voltage to either positive or negative comes in.

Then, this voltage flows through the bridge diode circuit(D1 through D4) immediately. They rectifier only positive voltage to bias a base of Q1.

Now, Q1 runs.

It makes the collector voltage low down. Next, the bias voltage at the base of Q2 will also lower down.

After that, both Q2 and Q3 stops run.

Thus, no current to relay RY1 and it cuts off the signal of a power amplifier from the speaker right away. The speakers are safe from DC power.

Soft start

When you start the OCL power amplifier circuit. If no time for delay, we will hear the noise sound “tup..” at the speaker briefly. It is a DC voltage swing. The speaker does not like it.

This circuit help this problem.—Surge protection

While beginning the power amplifier the relay does not work. So no sound on the speaker.

Why?

The first current comes to base Q2 slowly through R5-100K. It does not turn on right away. Because the current charges to C2 until full. Then Q2, Q3, and relay work normally.

Also, Diode D6 protects Q2, Q3 from the high voltage pulse. That is generated in the relay coil when the relay is switched OFF.

Power supply source

You can choose one of the power sources between these 2 options.

  • 9V AC—from the AC voltage source, secondary transformer.
  • DC +12V—voltage from any source

It may better way you look at the circuit below.

speaker protection power supply circuits
The power supply of speaker protection circuit.

You may have two options.

  • With transformer—since the speaker protection requires less than 0.2A. We should use one more transformer,0.3A. Here is how easiest. It is a normal unregulated 12V supply.
  • Without transformer—But if you have limited space. You cannot use a transformer. You may use some voltage amplifier power supply. Which has a voltage of 24V to 65V. We need to reduce the voltage down to 12V 0.3A. The transistor and Zener diode regulator are good for this.

    Note:

    1. You should use the TIP41C only. Because it can use with high voltage up to 100V
    2. If Vin is lower than 40V. Not use Rt limited current resistor.  But Vin is upper than 40V. You should use Rt to limited current to a safe value.

Building and test circuit

First, get all the components ready.

The part you will need
0.25W Resistors, tolerance: 5%
R1, R2, R3: 1.8K
R4: 100Ω
R5: 100K
R6: 39K
R7: 1.2K
R4: 15Ω

Electrolytic Capacitors
C1: 100µF 10V NP(non polarized)
C2, C3: 100µF 25V

Semiconductors:
Q1,Q2: BC547, 45V 0.1A, NPN TO-92 Transistor
Q3: BC337, 45V 0.8A, PNP TO-92 Transistor
D1-D4: 1N4148, 75V 150mA Diodes
D5, D6: 1N4007, 1000V 1A Diodes
RY1: Relay DPDT 12V, 5A contact
PCB, wires, and power supply as above.

Secondly, make a PCB. If you want fast and cheap to build this circuit. You may use a Perforated universal PCB. But some people might not like it. You want to make a normal PCB, of course, it is better. But it may be time-consuming and costly. Look at PCB layout below.

PCB layout speaker protector

PCB layout

Then, assemble all parts on the PCB as the components layout below.

Components layout of Speaker protector

Components layout

 

Next, Check the correct devices, and soldering is done at every point.

How to use

  1. Connect the ground wire from the amplifier to the ground of the protection speaker.
  2. Then, connect the signal output from the amplifier to the speakers. We connected it to the IN of the protection speaker to both the left and right.
  3. Next, connect the OUT signal from the speaker to the positive terminal of the protection speaker.

Testing the functionality of the circuit

  1. Connect a power supply circuit. You will see the LED grow up, and hear a click at the relay. It is working.
  2. Experiments DC voltage protection, connect DC voltage at the IN of any speakers, the LED will extinguish along with the relay will stop immediately.

If it does not follow this. Show that a failure occurred. Make sure to found before it is available.

Testing this circuit on Multisim 13.0

If this circuit is too many hard. You do not need to use it.

Sometimes you may like the circuit below.

Simple Delay Speakers

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